Case Studies

Results in Production

Real implementations with measurable outcomes. See how manufacturers like you have achieved ROI with Eagle Automation.

Note: These case studies represent typical implementation scenarios. Details have been generalized to protect customer confidentiality.

Firearms

Firearms Component Manufacturer

Challenge

Manual loading of lathe for high-volume receiver production. Single shift limited by labor availability. Quality variance during shift transitions.

Approach

FANUC CRX cell with dual-spindle interface. Custom gripper for multiple part numbers. Integrated parts counter and reject bin.

“We went from struggling to staff second shift to running lights-out on weekends.”
— Operations Manager

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Outcomes

2.5x

Shift coverage (1 to 2.5 shifts)

<11 mo

Payback period

15%

Scrap reduction

$92K

Year 1 labor savings

Example format — specific details available upon request for qualified prospects.

Aerospace & Defense

Aerospace Job Shop

Challenge

High-mix environment with frequent changeovers. Skilled operators spending 40% of time on load/unload. Difficulty meeting delivery schedules.

Approach

Flexible FANUC CRX cell with quick-change grippers. Teach pendant programming for operator-led setup. Integration with existing Siemens control.

“Our machinists now focus on programming and quality instead of standing at the machine.”
— Shop Owner

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Outcomes

40%

Operator time recovered

Part families automated

99.2%

On-time delivery (up from 87%)

14 mo

Payback period

Example format — specific details available upon request for qualified prospects.

Medical

Medical Device Producer

Challenge

Strict traceability requirements. Manual handling risking contamination. 24-hour demand with limited clean room staff.

Approach

FANUC robot cell in controlled environment. Vision-guided picking from trays. Automatic serial number logging.

“The cell paid for itself and eliminated our biggest quality risk.”
— Quality Director

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Outcomes

24/7

Continuous operation

100%

Part traceability

Zero

Handling contamination events

18 mo

Payback period

Example format — specific details available upon request for qualified prospects.

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Every shop is different. Let's discuss your specific challenges and see what ROI looks like for your process.

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